Introduction
FM1300 Type PUR hot melt Glue Laminating Machine
(in this photo, just hot melt glue laminating machine.)
Wuxi Yuda Light Industry Machinery Factory Wuxi city, China
1. Performance and Applications:
◎ This machine is used for PUR hot-melt glue laminating ;
◎ It can laminate rolls of PVC film, decorative paper on the flat surface of boards, but also can laminate sheets of aluminum sheet, HPL, acrylic sheet and high gloss of PVC decorative sheets on the flat surface of boards;
◎ The decorated boards can be PVC/WPC/PVC skinning/PVC foaming boards, MDF, plywood ，Particle boards, ACP and etc.
The photo of decorated board:
2. Technical parameter of FM1300 Type Laminating Machine:
Items | Parameters |
Max. raw board width | 1300 mm |
Board thickness | 2 ~ 80 mm |
Raw material thickness | For single board: ≥ 2 mm For sheet: 0.35 ~ 2 mm For roll: 0.1 ~ 0.35 mm |
Max. working speed | 5 ~ 20 m/min adjustable |
Driving power | 9 kw |
Glue spreading power | 13 kw |
Total power | 25 kw |
Output capacity ( Base on 4x8 feet board ) | For sheet raw material: 3 sheets/min For roll raw material: 8 sheets/min |
Overall dimension(L*W*H) | 12800 x 2150 x 2000 mm |
Control method | Programmable PLC MMI: Touch screen |
Transparent PVC decorative sheet | 58RMB/sheet(4”*8”)=8.78USD/sheet |
Acrylic decorative sheet | 80RMB/sheet(4”*8”)=12.12USD/sheet |
PUR hotmelt glue | 45RMB/kg=6.82USD/kg, the consumption is 60g/sq.m, so the glue cost for 4”*8” sheet is around 8.1RMB=1.22USD/kg. |
Total PVC sheets+PUR glue cost | 8.78+1.22=10USD/sheet |
Total acrylic sheets+PUR glue cost | 12.12+1.22=13.34USD/sheet |
3. Flow chart of FM1300 and machine list
NO | Equipment | Quantity |
1 | Belt feeding conveyor with brush cleaning | 1 set |
2 | Horse tail brusher | 1 set |
3 | Glue spreader (PUR hotmelt glue ) | 1 set |
4 | Oil heating system for gluing roller | 1set |
5 | Glue Melting System | 1set |
6 | Storage table for sheet materials | 1 set |
7 | Handling shift for roll materials | 1 set |
8 | Roller press with heating system | 1 set |
9 | Outfeeding conveyor with protective film wrapping | 1 set |
4. The technical info for each unit:
4.1) conveying unit with dust-cleaning for boards
1. The sizes of this unit: 3000x2100x1300mm
2. The function of this unit is used to feeding in boards into production line, cleaning the surface of boards by brush and liquid agent;
3. It adopts 2piece of rolling brushes with 2.2kw dust exhauster to cleaning the dust of boards;
4. It adopts 1.5kw cycloidal pinwheel reducer motor to transmission the whole part of this unit;
4.2) Glue coating unit
1. The sizes of this unit: 1300x2400x2000mm
2. The function of this unit is used to coating PUR hotmelt glue on the boards;
3. It adopt steel sheet to make the structure of this unit;
4. It adopts anilox roller to coating PUR hotmelt glue on the surface of boards, the diameter of anilox roller is 270mm;
5. It adopts silicon roller with metric steel roller to coating cold glue on the surface of boards, the diameter of silicon roller is 270mm and metric roller is 240mm;
6. It adopts big steel roller to support boards for each glue coating roller;
7. It adopts conduction oil to heating anilox roller which can get uniform and reliable temperature;
8. The PUR hotmelt glue needs special Glue Melting System to heating and melting, we listed the technical info of Glue Melting System in the follow;
9. It adopts 2.2kw worm gear motors to control main part;
4.3) decorative sheet stacker
1. The sizes of this unit: 4000x2100x1200mm
2. The function of this unit is used to heating the glue which can keep glue melting or make some solvent chemical volatilized and it is also used to putting decorative sheet onto board aligned;
3. There also have retractable conveying part controlled by air cylinder, which will be easy to retract, then it will have space to clean the glue tank and gluing rollers;
4. On the IR heating oven, there have plate to stack up decorative sheets;
5. It adopts 1.5kw cycloidal pinwheel reducer motor to transmission the whole part of this unit;
4.4) Laminating part and unwinding device for decorative film in rolls
1. The sizes of this unit: 1800x2400x2500mm
2. The function of this unit is laminating boards with decorative sheet or decorative film roll together;
3. It adopt steel sheet to make the structure of this unit;
4. It adopts steel roller and rubber roller to pressing film with boards together, the diameter is 290mm;
5. It adopts air expansion shaft as unwinding of decorative film roll and match 250kgs crane to install;
6. The unwinding shaft for PVC film roll is Φ400mm, aperture Φ76mm
7. It adopts 1piece of 3kw worm gear motors to control main part;
4.5) collecting and protective film laminating unit
1. The sizes of this unit: 3000x2100x1000mm
2. The function of this unit is used to collecting the final decorated boards;
3. It adopts conveying belt to transmitting boards;
4. It adopt air expansion shaft as unwinding of protective film roll;
5. It adopts NBR rubber with seamless steel pipe to make pressing roller to press protective film onto boards and it adopts 2pieces of air cylinder to control pressing roller.
4.6). The technical specification of Glue Melting System
55 Gallon Glue Melting Systems | Specification |
standard operation voltage | 380V/50HZ |
Machine working pressure | 70bar |
Total power | ≥30kW |
intelligent temperature control system | DTC temperature control module |
temperature sensor | platinum heat resistance |
operation temperature | double-layer Teflon treatment (max. higher temperature 280℃ ) |
drum diameters | 55 GALLON 571mm/567mm |
Max. pump rate | ≥200L/Hour |
Standard platen power | ≥27KW |
motor | 1 |
adjustable speed motor | 0-50 R(adjustable) |
motor control | frequency converter steppless speed regulating |
gear pump | 1set (precise metric pump, effective volume is 99.6% and precision 4 degree.) |
displacement per revolution(gear pump) | ≥30．0cc/r |
gear pump rate | ≥70L/Hour |
max. operation temperature | MAX 230℃ |
standard output volume | 2pcs |
pumping rate | manual control(adjustable) |
pumping control | automatic control |
intelligent insulation function | (the glue melting system have all of these functions.) |
scheduled ON/OFF | |
intelligent Sleep System | |
blank drum warning | |
blank drum alarm | |
Motor overheat protection | |
plate overheat protection | |
one-touch insulation | |
sound and light alarm | |
due to temperature start protection | |
over-current protection | Schneider control switches |
leakage shutdown protection | Schneider earth leakage protective device |
external signal interface | aviation connector for input & output |
machine size(about) | 1610*650*1760mm |
total weight(about) | ≥670Kg |
5. Payment and Delivery Terms
1) Delivery time: Approx.60days from receipt of down payment.
2) Payment: 30% advance payment with order by T/T;
70% balance payment when the machine will be ready for shipment by T/T.
3) Guarantee: the machine is under warranty for one year, but not including the artificial incorrect operation.
4) Assembling works: Machine can be installed and start up will be done by our technician at your workshop. This period will not exceed 7 days including the training of your 2 people. For this service a round trip airplane ticket (economy class) and accommodation& food expenses of our technician will be borne by you and also offer 50USD/day as technical subsidy for our engineer.