GT1300 Type Roller UV Coating Line for SPC floor
1. Performance and Application
◎ This line is special to coating Matt UV lacquer on the SPC floor after laminated PVC film and anti-scratch layer.
◎ The effective coating width is 1300mm and coating thickness is better over 2mm.
2. Technical parameter of GT1300
1 | Max. printing width | 1300mm |
2 | Printing speed | 2~25m/min |
3 | Thickness of board | 2~50mm |
4 | Electric heating power | 18kw |
5 | UV curing power | 9kw*2+9kw*3pcs=45kw |
6 | Transmission power | 16.5kw |
7 | Total power | 90kw, actually working power is around 70kw |
8 | Power supply | 3phase,380V,50Hz |
9 | Visual sizes(L*W*H) | 33500*2200*1700mm |
10 | the consumption of UV varnish | 8~15g/m2 |
3. The flow chart and machine list of GT1300
No. | Name of each machine | QTY(set) | Price/unit | Amount/RMB |
1 | Conveying with brush cleaning | 1 | 18000 | 18000 |
2 | Single-roller Coating Machine | 1 | 48000 | 48000 |
3 | 5m IR heating Machine with motor | 2 | 20000 | 40000 |
4 | 2-UV lamp Drying Machine | 1 | 42000 | 42000 |
5 | Double-roller Coating Machine | 1 | 72000 | 72000 |
6 | 5m IR heating Machine without motor | 1 | 16000 | 16000 |
7 | 3-UV lamp Drying Machine | 1 | 48000 | 48000 |
8 | Collecting table | 2 | 5000 | 10000 |
TOTAL AMOUNT | 294000RMB |
4. Every scheme and performance of every part:
4.1) convey part:
1) Dimension: 2500×1800×900(L×W×H);
2) It adopts 10# channel steel to make frame;
3) It adopts seamless pipe with 45# steel (which knurled patterns on the surface) inside to make convey rollers, controlled by 0.75kw timing motor.
4) It adopts green conveying belt (made in Shanghai China) and installed 45# steel to make baffling wheels to prevent deviation.
5) It adopts rolling brush with 2.2kw exhaust fan to cleaning the dust of boards.
4.2) UV Coating unit (one roller&two rollers)
1) Dimension: 3000/4000×2100×1350(L×W×H);
2) It adopts 100x80 rectangle pipe to make frame and adopts Q235 steel to make wallboard;
3) It adopts seamless steel pipe with 45# steel shaft knurled surface inside to make convey roller, which is controlled by timing motor with Frequency inverter controlled.
4) It adopt green conveying belt to transmitting boards with baffle plate to prevent deviation.
5) It adopt worm gear lifting device to control dovetail guide to control thickness of boards.
4.3) heating flattening part*3units
1) Dimension: 5000×1800×1000(L×W×H);
2) It adopts cold rolling steel after bent to make frame;
3) It adopts 1.5mm cold rolling plate to make cover;
4) it adopts 1000w infrared lamps( made in Wuxi ) inside the heating oven to heat the UV glazing oil and the maximum temperature is 80℃;
5) It adopts green plastic conveying belt ( made in Shanghai ) to transmit whose size is 10000x1300x3mm;
6) It adopts 1.1kw motor as drive power.
4.4) UV drying unit(two UV lamp dryer&three UV lamp dryer)
1) Dimension: 2500x1800x1600(L×W×H);
2) The frame of this unit is made of 8# channel steel and adopts 2mm cold rolling plate to make seal board of case;
3) The conveying roller adopt seamless steel pipe (45#steel shaft in the middle);
4) It adopts 2/3 pcs UV solidifying lamps whose power is 9kw to curing the oil and the voltage is 380 V;
5) It adopts ventilating fan to vent whose power is 1.5kw ( made by Wuxi Luoshe Fan Factory ), flux is 1200M³/h, pressure is 1250Pa;
6) It adopts 45# steel to make the chains;
7) It adopts 1.5mm cold rolling steel after paint to make the cover;
4.5) conveying unit (used for collecting boards)*2units
1) Dimension: 2000×1800×900(L×W×H);
2) It adopts 10# channel steel to make frame;
3) It adopts zinc-plated conveying rollers to conveying boards, so it’s easy to collecting boards;
4.6) electric panel
1) It adopts Chinese famous brand;
2) The electric case hung down the equipment according to the dynamical points distributing;