ODM Professional Quality Hot Runner Mould Service

ODM Professional Quality Hot Runner Mould Service

Normally it prints one color design because it’s hard to match two-colors designs for curved surface. So the extruded door frame always have color which similar to design color, then it looks more vivid.
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Product Details

We promise to offer all customers with safe, assured and high-quality Edge Banding Printing Machine, Laminating Machine For PVC Window Profiles, Cold glue profile wrapping machine and services with solid professional knowledge and scientific and effective service concepts. We will continue to achieve leapfrog development with a rigorous attitude and innovative spirit. Welcome to visit our company and factory. We have always urged ourselves to meet customer requirements in good faith complying with laws and regulations. We've got a lot of customers in many countries.

Introduction

YBW1240 Type Printing& UV Glazing Machine for PVC door frame

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Product pictures 2 Product pictures 3


1. Performance:

◎ We design this printing line before 10years ago, it is special used for printing wooden grain design and coating UV lacquer on the curved surface of door frame. Just it has requirement for curved surface, the R≦10, it’s better to confirm us the drawing before you make molds.

◎ Normally it prints one color design because it’s hard to match two-colors designs for curved surface. So the extruded door frame always have color which similar to design color, then it looks more vivid.

◎ It can print top surface and both sides of surfaces at one time.


2. Technical parameter of YBW1240

Max printing width

240mm

printing speed

0~30m/min

Ink& Lacquer type

(solvent-based)Printing ink & UV varnish

Printing thickness

3~80mm

Heating power

3kw by IR lamps

Transmission power

0.75kw/unit

UV curing power

5kw*3=15kw

Total power

23.5kw

Visual sizes(L*W*H)

13500*1100*1650mm

consumption of printing ink

6~10g/m2

consumption of UV varnish

8~12g/m2 or 15-35g/m2

Painting color

Grey+blue


Flow chart of YBW1240

Product pictures 4


3. Basic assembly of YBW1240

3.1) Conveying unit to feeding in door frame into printing line

1. It adopts cold rolled steel plate to make structure of this unit.

2. It adopts green conveying belt to transmit.

3. It adopts seamless steel pipe (45# steel shaft in the core) to make conveying roller.

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3.2) Design Printing unit to printing design on the top surface

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1. It adopts channel steel to make base plate and universal wheel to move conveniently.

2. It adopts Q235 steel board to make mainframe and printing wallboard.

3. The conveying roller and press roller adopt seamless steel pipe(45#steel shaft in the middle) wrapped NBR to make.

4. The printing rubber roller is made of seamless steel pipe(45#steel core) wrapped with PU rubber.

5. It adopts seamless steel pipe to make printing design roller.

6. It adopts 45# steel to make base plate of rollers.

7. It adopts handwheel to control the clutch of printing rubber roller.

8. It adopts stainless steel board to make ink tray and liquid v-tank.

9. It adopts pneumatic double diaphragm pump to furnish ink.


3.3) Printing unit for side to printing design on the both sides of door frame

1. The frame of this unit is made of channel steel.

2. It adopts seamless steel pipe(45# steel core ) to make conveying roller.

3. The printing rubber roller is made of seamless steel pipe(45#steel core) wrapped with PU rubber, it controlled by its own motor(60w).

4. It adopts 45# steel to make base plate of rollers.

5. It adopts handwheel to control the clutch of metric roller.

6. It adopts pneumatic double diaphragm pump to furnish printing oil.

Product pictures 7


3.4) Glazing unit to coating UV lacquer on the top surface

It adopts chainwheel(45#) to drive conveying roller and glazing PU roller and the cycloid speed reducing motor as drive motor, the power is 0.75kw and the speed is controlled by Frequency Conversion.

Product pictures 8


3.5) Glazing unit for side to coating UV lacquer on the both sides of frame

1. The frame of this unit is made of channel steel.

2. It adopts seamless steel pipe(45# steel core ) to make conveying roller.

3. The glazing rubber roller is made of seamless steel pipe(45#steel core) wrapped with PU rubber, it controlled by its own motor(60w).

4. It adopts seamless steel pipe(45# steel core shaft) and finished by chrome-plated to make metric roller.

5. It adopts 45# steel to make base plate of rollers.

6. It adopts handwheel to control the clutch of metric roller.

7. It adopts pneumatic double diaphragm pump to furnish glazing oil.


3.6) Heating & flattening unit to melting UV lacquer, make UV lacquer spread even on the frame then make some solvent from UV lacquer volatilized

1. The frame of this unit is made of cold rolled steel plate.

2. It adopts green conveying belt to transmit.

3. It adopts seamless steel pipe(45# steel core ) to make conveying roller.

4. It adopts 1.5mm thickness cold rolled steel board to make heating oven and heating power is 2.4kw.

5. The drive device is chain wheel (made by 45# steel ).

Product pictures 9


3.7) UV curing unit to drying UV lacquer from top and both sides

1. It adopts 8# channel steel to make frame and universal wheel to move conveniently.

2. The conveying roller adopt seamless steel pipe(45#steel shaft in the middle) to make and transmit by stainless netlike strap.

3. It adopts 2mm cold rolled steel plate to make solidified container; ventilating fan to vent (0.75kw); 3pc of 5kw UV lamp with its 5kw transformer for curing UV lacquer by 3surfaces.

4. The drive device is chain wheel (made by 45# steel) and the cycloid speed reducing motor as drive motor, the power is 0.75kw and the speed is controlled by Frequency Conversion.

Product pictures 10


Based on the basic principles of customer satisfaction with quality, service and technology, we continue to strengthen the overall strength of the company and manufacture ODM Professional Quality Hot Runner Mould Service that satisfies customers. Since the establishment of our company, we have always followed the world's advanced production level and continued to innovate. With the support and care of new and old customers, our products are exported to domestic and foreign markets. Our company always adheres to the enterprise spirit of 'quality for survival, innovation for development', gradually expands domestic and foreign markets, returns customers with excellent products and services, and promotes the company's development.

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