YBW2600 Model Two-color Printing & Precise UV Coating Machine
For PVC panels
1. Performance and Application:
1) This machine is used for printing designs and coating UV lacquer on the surface of PVC panel as ceilings or wall panels;
2) The max. printing width is 600mm and the max printing thickness is 3-30mm;
3) The center height of machine is 740mm;
4) The printing speed V=2～30m/min;
5) This machine can decorate panel ceiling with Matt, shine and high gloss effect like mirror.
6) It adopts solvent inks to printing designs and UV varnish/lacquer to coating protective transparent layer.
2. The flow charts and machine list of YBW2600
(we always offer M/C per clients’ products then offer and make suitable machine per flow chart for them.)
(Installation drawing for printing line in workshop)
Conveying with brush cleaning unit
Double-color printing unit
Three-Station UV Coating unit
5m heating flattening unit
5m heating flattening unit
(with transmission motor)
UV drying unit (3 UV lamps)
3. Technical parameter of YBW2600
Max. printing width
600mm(it can print two pcs of 200/250 panel at one time)
Thickness of panel
Electric heating power
UV curing power
(ink color: white, red, blue, yellow, green,black)
(UV lacquer: shine and high gloss for panel)
8-12g/m2 for shine
17-35g/m2 for high gloss
Zhengtai, No.1 in China, we cooperated over 20years
Made by Cooper cables
4. Every scheme and performance of every part:
The first part: convey part(to feeding in panels and cleaning surfaces by round brushes):
1) Dimension: 2000*1400*1500mm (dust-remover)
2) It adopts 10# channel steel weld and to make.
3) It adopts seamless with 45# steel axes knurled on surface inside to make conveying roller..
4). It adopts green conveying belt to transmit and with 45# steel baffle wheel at both sides to prevent divergence.
5) It adopts PVC pipe wrapped with bristle to make brush roller and adopts cold steel plank to make brush cover.
6). It adopts three-phrase electric motor (370w) as drive power of brush wheel.
7). It adopts dust remover to remove dust and the power of dust remover is 1.5kw.
Second part: Printing part (to printing designs by color inks):
1) Dimension: 3000x1640x1350( LxWxH );
2) It adopts 10# channel steel to make frame and adopts cast iron to make wall board;
3) The conveying roller and press roller adopt seamless steel pipe (45#steel shaft in the middle) wrapped NBR to make; air cylinder to control clutch.
4) It adopts brush cleaning and adopts exhausting fan to remove dust;
5) The design roller is φ207x700, PU printing rollers all adopts 45# seamless steel pipe wrapped with polyurethane whose size isφ210x700. It adopts 2.2kw frequency conversion motor to drive chains( made in Jiangsu Changzhou Changwu reducers Factory, the brand of transducer is Tai’an);
6) The material of scraper is hard aluminum, the blade is imported from Belgium, the worm shaft and worm gear to control the angle of scraper, the size of blade is 740x40x0.16.
7) The flume adopts stainless steel;
8) It matches 2 sets ink pump(made in Taiwan) whose working pressure is 4kg;
The third part: two positive and one reverse glazing part to get Matt, normal shine, high gloss like mirror:
1) Dimension: 2800×1500×1350（Ｌ×Ｗ×Ｈ）;
2) It adopts 100x80 rectangle pipe to make frame and adopts Q235 steel to make wallboard;
3) It adopts the upward and down movement of guide cover to control the working thickness;
4) Convey roller adopts 45# steel wrapped with NBR whose size isφ120x620, and adopts 1.5kw frequency conversion motor as drive;
5) It matches 2 set ink pump whose working pressure is 4kg.
The fourth part: heating part(to heating and melting UV lacquer, which can make UV lacquer spread even on the panel, but also can make solvent from UV lacquer volatilized.)
1) Dimension: 5000×1000×900（Ｌ×Ｗ×Ｈ）;
2) It adopts cold rolling steel after bent to make frame;
3) It adopts 1.5mm cold rolling plate to make cover;
4) It adopts 500w infrared lamps( made in Wuxi ) inside the heating oven to heat the UV glazing oil and the maximum temperature is 80℃;
5) It adopts green plastic conveying belt ( made in Shanghai ) to transmit whose size is 10000x600x3mm;
The fifth part: UV drying unit (to drying and curing UV lacquer from ray of UV lamps.)
1) Dimension: 3000x1100x1600（Ｌ×Ｗ×Ｈ）;
2) The frame of this unit is made of 8# channel steel and adopts 2mm cold rolling plate to make seal board of case;
3) The conveying roller adopt seamless steel pipe (45#steel shaft in the middle);
4) It adopts 3 pcs UV solidifying lamps whose power is 5kw to solidify the oil and the voltage is 380 V;
5) It adopts ventilating fan to vent whose power is 0.75kw ( made by Wuxi Luoshe Fan Factory ), flux is 1200M³/h, pressure is 1250Pa;
6) It adopts 45# steel to make the chains;
7) It adopts 1.5mm cold rolling steel after paint to make the cover;
The sixth part: electric panel
1) It adopts Chinese famous brand;
2) The electric case hung down the equipment according to the dynamical points distributing;